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With the Ink Makers. Manders' New Auxiliary Works.
As further testifying to the remarkably strong
position attained by the house of Mander-not merely in respect
to varnishes, colours and paints, in all of which directions its
output is of huge proportions, but more particularly in the
printing ink section and its essentials in respect to colour,
varnish and so on-have we pleasure in placing on record some
impressions of the establishment gleaned during a visit early in
November last.
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Heath Town Works in
1908 |
The headquarters and chief works are situated
round and about St. Johns Street, Wolverhampton, but out at
Wednesfield, some two or three miles away, is situated a further
large establishment, in itself much larger than most factories
associated with the allied industries. To refresh our memories
in respect to colour, we look in at the Town Well and School
Street Works paying special attention to the department 'devoted
to colour making. These show open, single-story rooms with
gallery, enormous vats at one end, and a long row of huge tanks
of colourful length of the floor.
| After filtering, tramlines bear the trucks
carrying the colour into steam-heated or vacuum chambers. The
lighter colours, the deeper lakes, and the darker shades are
confined to their respective departments, and it is very
interesting to note how, after mixing, the development of
colours is succeeded by unnumbered washings of pure water,
whilst from beginning to end is felt the control exercised by
the laboratory. |

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Black Ink Mixing |
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The chemists' department seems to us to be one
of the most striking features of these works. It controls test
by test, all supplies of goods coming into the works, all
results obtained at the various stages of manufacture, warrants
the sale of the finished article, whilst, above and beyond this,
it is constantly at work on new colours, colour combinations,
new methods of treating colours and oils, of suiting inks to
papers. |
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The Ink Grinding Department |
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The permanency of colour seems to be an ever present
aim, and, walking out on to the flat roof facing the laboratory
windows, we notice many slips of paper attached to the windows,
all bearing colours under test in some degree for permanence in
connection with atmospheric effects. Some of the slips are dated
nine and twelve months ago.
The Wednesfield Works
On the outskirts of Wednesfield a seven-acre
piece of land, bordered by canal on one side and railway on the
other, easily reached also by the electrical tramway, is the
property of Messrs. Mander Bros., and a very considerable area
of ground is covered by various specially-erected buildings. We
find that since our visit of some years ago the buildings have
been entirely re-modelled and large new departments added. The
firm is in the enviable position of possessing ample
accommodation to carry out its own ideas in respect to the most
desirable arrangement of works, and we are to find that the aims
and ideas of experts have been actually carried out here. The
premises are regarded as the ideal of their class.
| The main buildings run along the water-side,
with others at right angles. The first are devoted to colour
mixing and to ink making, in fact, forming an ink making plant
complete; the other series of buildings nearer the railway is
allotted to varnish manufacture, also complete. These works are,
we understand, chiefly used for supplying the materials made up
at the Wolverhampton departments. |

The Colour Mixing Room
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A tree-bordered main road sweeps round two
sides of the works area, and affords access for vans to all
parts. Each of the buildings is allowed ample space round about,
and the structures, more particularly the new ink works, are
most substantially built, with stone staircases, concrete
floors, and fireproof generally.
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The Can and Drum Store
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The electric light is used throughout, and, as
at the Wolverhampton works, a marvellous degree of cleanliness
and tidiness prevails, for although all departments are
evidently very busy, untidiness is never apparent, and many a
printing office with far less excuse for the appearance of its
rooms might take a lesson from the ink maker. |
The general scheme with regard to these works
seems to be the elimination of dry colour from the grinding
rooms, realizing that dust floating in the air and being
deposited on grinding rollers may seriously neutralize the
efforts to provide thoroughly pure and finely-ground colour.
Thus a long room is devoted entirely to ink grinding, a heavy
door shutting off the ink-mixing department with its closed-up
machinery. Printers will appreciate this point. A low screen across the centre with the
driving motors to left and right divides the floor area. Around
and against the walls, with ample space about, is arranged a
continuous series of large three-cylindered ink-grinding
machines, a battery of some five-and-twenty of large size being
already in full operation.
| It is interesting to go from machine
to machine and to note well-known colours in soft, oily curves
rolling away from the pressure of the cylinders, the white
coated operators, each with his magic broad-bladed knife
charming or threatening-whichever you like his machine into
uniform pressure and even flow. Well-known blacks, blues, and
greens in one section are shown as on regular order for
well-known magazines, whilst other colours are equally popular
for illustrated work. The facility for handling cans, for
frequent tests and arrangement generally, speak of an ideal
system. |

The Varnish Boiling Works
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Driving is obtained by short belts driven from overhead
shaft on either side of the room, power being supplied by a
couple of 50h.p. motors.
Contrasted with the roar and roll of so many
grinding machines, the mixing department alongside is positively
restful. Judging by the piping which comes from the ceiling the
tall mixing machines are fed from above, and we find this to be
the case, varnish and dry colours being fed through their
respective channels. This further explains the entire absence of
dust, that is dry colour, in the air. The mixers are
mechanically operated, the cleverly arranged blades of the
paddle mixers making short work of the compounds of oil and
colour. Besides the series of large sizes there are smaller
cylindrical mixers, and we note particularly the curious looking
litho blacks in their steam-heated pans. This department is
devoted to blacks.
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An advert for the Mander Series of
Complementary Three Colour Inks
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Colours
In the next building across the yard is a
department much more pictorial in effect. Again carrying out the
idea of freedom from dry colour or dust, this room is fitted
down one side and the centre with a series of bins with closely
fitting lids. In these bins dry colours are stored, and the
effect is to keep one colour to itself when the supply is being
drawn upon, for, of course, neighbouring stocks would not be
opened at one and the same time. Along the further side of the
wall is a series of mixers, and we find these to embody some
very ingenious ideas in apparatus for mixing. There are
small-sized circular mixers ready to tackle small quantities of
special colour fitted with scientifically arranged knives which
scrape the sides, vessel and knives being revolved separately.
To complete this as a mixing department, on a third side is a
row of varnish tanks holding the pale, transparent varnish used
for mixing colour. This department, as with the others, is
self-contained, and possesses its own motor for driving
purposes.
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Stores
Stepping now into a large roomy building,
shelved from floor to ceiling along the walls, and with tables
and benches, we find a can and drum store. The familiar tins in
a variety of sizes are arranged in their respective sections,
and all readily accessible. This is not a tin store, but an ink
warehouse, and in spite of the chief chemist's confidence as to
the absolute uniformity of new inks and those made for some
time, it is quite clear that he makes no mistake as to keeping
up substantial stocks of all colours. This we are glad to see,
for we know only too well how commercial conditions so
frequently require the printer to order inks for immediate use.
Here once again we have the assurance that the laboratory
maintains rigid fulfilment to standards, so that absolute
reliance may be placed on receiving the same colour at any time
of ordering.
| The floor above is used as a storeroom for
important sundries such as pomade and ink-easers. A steam-heated
pan for solidifying oil is also noticed, the odour of the place
being rather pleasant than otherwise. On looking out from the
crane platform at the far end a fine view of the edge-bordered fields is obtained, for we are
really on the fringe of the country here, with all the real
country advantages of fresh air and spaciousness generally. |
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An adjacent room, the dry black room, is
situated directly over the black mixers, to which earlier
reference is made. The whitewashed walls are rapidly assuming
the artistic mottled effect of a busy chimneysweep's countenance
through contact with the piled-up sacks of carbon blacks lodged
here. The receptacles over the mixing cylinders are filled from
here, and again there is every facility for minimizing any waste
and preventing dust and trouble resulting there from.
The isolation of blocks of buildings is
carried out with a thoroughness which must be the envy of those
confined within small and often cramped areas. To reach the
place of storage where the casks of colour, tins, and supplies
of this character are safely put out of the way, and yet easy of
access, we cross the yard again and enter a long single story
building filled with casks and crates, tins and drums.

An advert for Mander's
polish from the 1920's. |
The Varnish Side
In totally distinct buildings, separated by
considerable yard space, is carried on the operations concerned
with varnish making. First to the actual cooking.
Without referring to the varnish works in
detail, as this department represents rather a re-organized
section than a new works, we may refer to some impressions
gained whilst witnessing the various operations of manufacture.
The varnish-boiling works show a long row of
pans set in brick with closed fires. A large cowl or hood is
fitted to each to carry off fumes, and conspicuously placed
thermometers record temperatures. Conscientiously climbing the
steps to sniff at the odours each successive one surely more
pungent than its predecessor we are able to note the great heat
used, and to observe the working generally, returning with an
enhanced impression of the infinite care taken to prepare
varnish.
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At the rear of this building is one of similar
size, the tubing whence escapes the fumes from the pans being
here in evidence, and we are shown a clever device automatically
coming into operation at each pan in case of fire from any
individual boiler. Following the varnish as it runs off in pipes
across the yard to the oil stores, we find on the second floor
of a substantial building several dozen thousand gallon tanks,
each equipped with gauge for showing depth of varnish contained
in the tall cylinders, and with pump for filling or removal of
the contents. Large as would appear to be this stock, as we are
aware from visits to varnish stores, this represents but a
fraction of the tremendous amount of oil always maturing in the
firm's stores.
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Fire Fighting
The various buildings are disconnected, partly
for convenience for manufacturing purposes and largely to
minimise the risk of and the scope of damage by fire. Expecting
to find full provision made to meet emergencies, for the fire
fiend is ever a possible foe where oils are being treated, we
found that every possible safeguard was adopted and each section
provided with appliances for fighting that which is a good
servant but a bad master. The works also possess their own fire
brigade-already tried once on their own area and again at a
neighbouring concern. Whilst we were present an alarm was raised
and instantly men swarmed out of the buildings, each to his
allotted task seizing section after section of hose pipe,
bucket, or "stood by" hydrants exactly where duty
required, and all with a celerity which it would be difficult to
surpass.
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From the 'British Printer', November
1939.
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A tin of Mander Brothers varnish of
unknown date |
The District
would appear decidedly popular with the
workpeople, and so healthy as to form quite a sanatorium for
those employed at headquarters.
Leaving the works we are struck by the
appearance of a fine new building, an attractively built school
in style, with a handsome villa attached. Inquiry as to this led
to the production of keys, the opening of doors, and we found
the building to be a messroom for the workpeople. The floor is
coated with a special linoleum-like terracotta coloured
concrete, warm and clean in appearance. The tables and seats are
painted a pleasant green and with the large cloakroom and
lavatory make up an eminently neat and attractive picture.
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To Sum Up
We come away with the impression that
"this is surely Mander-like" - well thought out, well carried
out, sound in conception, finished in every detail. No wonder
the house maintains its place in the confidence of friends and
customers.
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